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Filthy Lucre

Nail Guide for DIY’ers – Other Nails

In remodeling now that we have looked at Framing Nails and Finish Nails, we come to the other nails that may end up on your projects. Up till now we have looked at steel nails used in construction in interior and dry locations. Exterior locations, drywall, paneling and wood to concrete use speciality nails. Here is a photo of probably the most used nails in these categories.

othernails

From left to right are Galvanized, ringshank and phosphate drywall nails, and concrete nails. These are the most common types of nails most DIY’ers will need. Below we take a closer look.

Galvanized Nails
From top to bottom we have Sinkers, Roofing, and Exterior siding nails.
galvanized
Galvanized nails are coated with zinc to inhibit rust and are used in exterior locations. There are three current galvanizing methods, Hot dip, mechanical and electro-plating.
Most framing nails and some finish are available galvanized for locations that are exposed to moisture, like exterior trim, siding and roofing.
The top nail is a 16d hot dip sinker, the middle nail is an electroplated roofing nail, and the bottom is a 4d mechanically galvanized siding nail for siding and or wood shingles.
Quick rule of thumb: if it is outside it needs to be galvanized.

Ringshank and Drywall Nails
Ring shank nails increase the surface area that can be gripped, increasing the friction and resistance to pull out and removal.
ringshank
From top is a 2” ring-shank paneling nail, a ringshank drywall nail and a southwestern phosphate coated drywall nail.
Ring shank panel nails are used most often in attaching plywood and or particle board sub flooring.
Drywall ring shank nails perform the same function on walls and ceilings. Phosphate drywall nails were developed to minimize rusting behind taping mud, and as far as I know are one of those weird southwestern nail deals. The coating may provide some friction benefit like coated nails, but I do not know.

Concrete Nails
Concrete nails are much harder than regular nails, and eye protection really needs to be worn. You should use eyeware protection in any case in remodeling and construction, but especially when using concrete nails.
concretenails
The top nail is called a Cut nail. These nails are forged rather than drawn like wire nails. Subsequently they are harder and chip easier than wire nails. These are primarily used to fasten wood to masonry or concrete. Like furring strips to the interior of brick or block houses. Despite having around 4 times more holding power than a equally sized wire nail, they have been replaced by fluted nails, sleeve and wedge anchors for attaching bottom plates to concrete floors.
The bottom one is a fluted concrete nail, doing basically the same thing.

So there you have it. Probably more than you ever wanted to know about nails.

Nail Guide for DIY'ers - Finish Nails

Having explored Framing Nails, I am jumping ahead to Finish Nails. I will deal with the nails between the wood and trim (drywall, paneling,and specialty nails) next post.

Finish Nails are the ‘headless’ nails used primarily for trim work, hence finish. They come in a variety of sizes for fastening things that will be exposed or where  materials will be finished such as window and door frames in wood, where a big headed nail may look bad.

Here is a photo of  a selection of finish nails from 16d [3 1/2''] to 4d [1 1/2'']. (Note Nails smaller than 1 1/2” are called ‘brads’ and are sold by length.)

finishnail1

They are called headless, but they do have a small head. They also have a diamond point on the other end. I need to take a moment to talk about how nails work.

Nails are friction holding devices. The wood surrounding the nail provides the friction that allows things to stay together and not fall apart. That is it. The little bits of friction and a bit of gravity is the only thing keeping the big bad wolf or storms from sucking your house off its foundation and sending it to Oz or someone else’s house. (Or in my case, concrete anchors, construction adhesives, nails, deck screws, strong tie hangers and brackets…) Relax, they have been doing their job well for hundreds of years.

I mentioned in the framing nail posting how various coatings are used on framing nails to increase the holding power of the nail. Vinyl, Epoxy, Cement. Not so much with finish nails. The only notable exception are galvanized nails for exterior use.

Because nails work by friction, splitting your wood  removes the friction necessary to your nails doing their job and makes your work look bad. The closer you get to the edge or end of a piece of wood,(Composites don’t count.) the greater the chances of the nail splitting it, and causing problems. All nails have points, which is good news/bad news. Good news in knowing which direction to point them, bad news for edge nailing including toe nailing which is not used much anymore.

The point of the nail literally cuts the wood fibers as you drive it in. This is a bad thing for the friction game especially if you split the wood. You can minimize this. When getting ready to drive a nail into an edge or end, flip it over and tap the point with your hammer to blunt the point of the nail before driving it.

blunt

What this  does is push the wood fibers out of the way rather than cutting them maintaining the maximum friction and holding power. I learned this from my grandfather who was a master cabinet maker from Sweden, and it hasn’t let me down yet.

With every nailing operation except for duplex nails, your goal is to drive the nail just below the surface. Occasionally you will slip and damage the lumber with a hammer mark. In rough framing this is not a real issue, as it will be covered by something and have trim.

On trim however, this is an issue. There is a tool for that. It is called a nail set. A nail set is a small tool with a semi flat point to allow you do tap the head of finish nails below the surface of your trim.

nailset

You want to take care to just drive the nail far enough so that any filler you use to hide the nail hole will be easy to finish.

For the majority of your home remodeling projects you will only need 2 sizes 8d and 4d

finishfinal

The 8d will cover setting door and window frames, applying 1x-3/4” trims and other areas where appearance is an issue. The 4d will handle all of your case and base work. You will only need to buy these in pound quantities. The only other optional size would be a small box of 16d’s for temporary hangers like coat racks and interior jambs on exterior doors that have 1 1/2 ” or thicker jambs.

Happy Nailing.

Nail Guide for DIY'ers - Framing Nails

One of the most basic things in building and remodeling are nails. Your entire house, except for the brick and concrete bits is built and held together with nails.  When you walk into the hardware store looking for nails, there is a huge selection of types, sizes, coatings and finishes. One of the things that stops a lot of folks from doing remodeling projects is the wide selection of just the basic stuff like nails.

This is a guide to the most useful nails that you will need for your projects. First up are Framing Nails. Framing nails are used in building walls, roofs, applying sheathing, sub-flooring, and just about everywhere construction lumber is used.

Here are a selection of nails from my   nail carry around. From left to right are a 16d Duplex, a 16d sinker, a 10d common, a 10d box, a 8d sinker, a 6d common, and a 6d box nail.
These are the most common nails that are used in building and remodeling projects

Framing nails come in three basic styles.  Sinkers, Common and Box. Nail sizes  are designated by (d) (penny) which was how much a hundred nails cost, by size back in England. More info on this at Wikipedia. Yeah I know it is weird, but let’s move on.

Sinkers and Commons are the same physical size in both thickness and length.  Sinkers have a waffle pattern on the top of the head to help drive the nails by providing a non skid surface for the hammer face and come in a number of coating styles. Sinkers sre available with vinyl, epoxy and cement coatings. They are also available with a galvanized coating for locations that may be exposed to water. These coatings improve the holding power of the nails significantly. They also make you swear a lot when you are demoing things using these nails.

fnailhead

Commons have no waffling or coating generally. They should not be used in high moisture or exposed area as they will rust.  Box nails are the same length as their sinker and common sisters, but have thinner shafts.

Box nails are a holdover from boxes were made from wood and the materials were thinner,(think fruit crates) and a thinner shaft minimized splitting of the slats when nailing.

Before I announce the winners, the last entrant and the nail on the left is a duplex head nail. The duplex nail has two heads to make removable easier as it is used for applications that are temporary in nature. Most notably concrete forms and temporary scaffolding. Also known as scaffolding nails, from a time when scaffolding was made from wood, before the invention of steel tubular scaffolding. Now that you probably know way too much about nails…..

The Winners Are

fnail2

The 8 and 16d coated sinkers provide 95% of your needs in framing and sheathing in remodeling projects. They combine the best in holding power, resistance to bending and utility from framing to sheathing. Buying them in bulk will save you money and time. You may think 25 pounds of nails is crazy, but trust me, if you are doing a substantial amount of remodeling you will be surprised.

Lightyear Sunken Bath Episode 7 – Doorways and Bonding

Most of my work is done as a solo act. I work better this way. However there are times where you need someone on the other end. This weekend my daughter gave me a hand moving and installing the doors on this project. She had recently gotten back into town after a few years elsewhere, and was up hanging out with the old man.

Here she is removing the trim  prior to moving it to its new location. This opening will framed in for a bifold door for the utility storage room

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Here is that door in its new location looking out.

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Here is the door from the flip side. Trim will be a challenge.

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So you don’t think that the hinge lobby has gotten to me, no project of mine would be complete without ….. A pocket door! A lot of builders hate pocket doors. Most of them don’t have anybody on their crews who can read a level, or understand that a pocket door is not a shim and trim operation. It takes more time, but is worth it in space gained.

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As I mentioned previously, I mostly work solo, which is why you see pictures of the work and none of me. It’s not about me. However this weekend my daughter managed to snap a couple of pics for those of you dying to see the man behind the camera. I am standing on a bucket and am not 7 feet tall.

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Here is the flip side. Happy now?

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We also ripped out one of those aluminum patio/arcadia doors and replaced it with this number.

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And that’s how we spent some of the weekend. We spent the rest pigging out and watching movies.

Why Remodel?

Today my current client mentioned why she is remodeling.

"I want this to be the house that the other kids want to hang out at."

Can't argue with that.

The Drywall Buffer and ’salty’ terminology

Cutting drywall is a simple operation in most cases. Sometime the cut edges are not clean, having bumps where the material is sticking beyond where your  cut line is.
Db1

In the trade these are known as ‘dogballs’.(no i have no clue either, it just is) It is important to clean them up for a clean tight drywall job. For that you need a Buffer.
Buffer1
This is a Stanley Pocket Plane, aka the mutherf*cker.

(another bit of salty trade terminology whose antecedents goes back to time is money. Drywall hangers for the most part are paid footage, which means that having to stop to buff off dogballs means taking time away from hanging, making the job less profitable, which is why they call this the mutherf*ucker. Professional drywall hanging is much more precise than it seems.)

Having a situation, and a buffer, a few quick strokes, and you are ready to hang your sheet.
Db2 The tighter your joints, the easier to tape, the cleaner and better job you will produce.

You can use the edge of your keyhole saw or the edge of a taping knife to do this, but it is more time consuming, messier and less elegant.

Posts of Note

One Project Closer has a great article on soldering copper plumbing fittings
How to Sweat (Solder) Copper Water Pipes for a Watertight Seal


Rehab or Die has a post on installing ceiling speakers with a cool way to minimize the mess of cutting ceiling holes.
Installing ceiling speakers

16” On Center

The majority of material used in residential construction that define your walls, floors and roofs are sheet goods (plywood, sheet siding, underlayment, sheetrock, paneling) are made in 4×8′
sizes. The basic building blocks of wood
framing, regardless of what the outside of your house is covered with
are 2×4” vertical framing members. They are 16 inches on center. (In
probably 99% of cases)

16” On Center is the standard measurement for spacing  in wood frame
construction.  This system has been around since about 1833 . 2×4” framing members were developed as a result of a building boom and the ability to cut and use smaller framing members faster, than post and beam, which required a longer drying and seasoning period.  16” centers were developed as the interior finish system at the time was plaster and lath, lath being made 48” long, and 16” centers allowed for 4 attachment points.

With industrialization, and the availability of sheet goods most notably plywood and drywall for enclosing space for living, working with building material manufacturers, builders, engineers and governmental agencies on local, and national levels, building codes were developed.

Building codes are minimum requirements for construction. Codes serve two purposes, stability and safety. Stability so that under most circumstances, it will not fall down. Safety in requiring a minimum structure that will not burn down in a flash, and provide a way for you to get out of the house in case of fire or flood. This is why any room in your house of a certain size with an exterior wall most notably  bedrooms, have a minimum window size.  Regardless of the construction of your house, at one point, it was built to these minimum standards. Unless it is really old. This is also why there are a lot of ’standard’ sizes for doors and windows.

This also accounts for cookie cutter houses in ‘divisions’ and ‘developments’ A lot of this construction was based on a profit motive rather than an design or environmental perspective. There is a small amount of environmentalism in these houses, but it is limited to the builders ability to enclose the house with the smallest amount of material for a given area.

Most wood frame construction is built with 2×4” studs, which are not. 2×4’s used to be 2×4”, but over time as construction techniques and materials became more sophisticated today’s 2×4 is actually 1 1/2” x 3 1/2”. Other 2x materials are subsequently smaller, 6”-5 1/2” and so on. Sheet goods like plywood and drywall are as stated.

I mentioned previously in talking about tape measures, that one of the notable features was 16” center markings. This is a 2×4” 16” on center.Tapemeasure6

Note that the edge is 15 1/4” on the left and the right should be 16 3/4”, which normally it is but this shot was taken with a old dry stud. Material shrinks as it gets old and dries out.


Unless your house is a bazillion dollar award winner, built out of weird materials, your walls are
built on 16” centers. It may be 1×2 furring strips to 2×4-6 to something else, but they are there.

Being able to find your studs and their centers is very important especially if you are only looking for a place to hang a heavy picture, mount cabinets, or doing wall trims like chair rails or plate rails.  If you are not doing a to the frame demo, finding them is not as easy as scanning
a wall with a stud finder or banging holes in your walls with a 16d
nail. I have the first but use the latter, as I am old school.

The first thing to take into account is your house is laid out from the exterior. This is a simple illustration of a typical layout. Not to scale but an illustration.

Simplelayout

In an ideal world you would be able to measure from your inside corner around 12”(12” being the difference between the outside corner minus the 3 1/2” stud and the 1/2” – 5/8” drywall) and hit your first stud.

Heh heh, silly remodeler…. Let me give you a live fire exercise from a recent project.

How Centers are Made

This is Art Room Expansion Project.

This is the original wall stripped of the sheathing. It is 16′ across. Outside.
Artwall1
Looking at the right side is the corner which is made of two studs and blocking. This is a typical outside corner.

Outside corners are constructed this way so that they are 4 1/2” thick,  on the inside there is an inch of material that acts as a corner nailing surface, for the interior drywall. Even under the circumstance that you drywall the wall running the long way, you still have a 1/2” of material for nailing the other sheet of drywall.

Ignore the white outlet, it is temporary. The next stud 16” on center is the one with the outlet hole in the drywall. The next 16” o.c stud is actually 2 pieces above and below the window opening. The next full stud is the third stud on the left side of the right window opening. Note that below and above the window openings, the 16” o.c spacing is maintained. If it looks like there is a lot of extra material in this wall, you are wrong. There is no extra material due to the design of the wall with the two windows and the air conditioner hole in the center of this wall. The sistered studs on either side of the a/c unit carries the weight of the roof to the foundation, and are needed.

The Artroom Expansion is 16′ wide by 14′ deep. This was a result of designing to maximize the room while minimizing waste of siding materials. Drywall is cheaper than siding.

This is the north wall.

Artwall2

Looking at this wall from the right you see that our 16” o.c. layout is interrupted by the window opening as we are reusing the windows we removed from the end wall. The reason we built it like this is to not have the window obstructed by the door which will swing into this room. We also wanted to maximise the wall area beyond the window.  Because the height of this room is 7′ inside, the header is next to the top plate, no cripples are needed above it, but they are needed below the sill to maintain our 16”o.c. spacing to have nailing for the siding. The 14′ length means that I will use 3 1/2 sheets of siding with no waste as the 1/2 sheet will go on the corner of the south wall.

Here is the East wall.

Artwall3 The 16” o.c. spacing is clearer here, but as you can see in the photo, this is a bit more symetrical  as our window is dead center in this wall.

This is the south wall.

Artwall4

Here our framing is clearer, but is a little off center as we are centering the window to the inside, (our inside dimension is 13′ 8 1/2” rather than 14” because of the back wall taking up 3 1/2” of space) our framing has a corresponding shift.

Complicating this are the king studs, which are the studs sistered next to the trimmers that are the short vertical studs that are framing for the window openings, above and below the sill plate, which is the bottom horizontal framing member at the window opening.

Finding your centers

One way to start the process is to look for electric outlets on the wall. Unless you live in an architectural digest house, electric boxes are always nailed to a stud. Removing the cover plate and peering inside, you may see which side of the stud the box is attached to. You may want to use a level and establish a plumb line further up the wall in the kitchen/bathroom so your wood pecker probing will be hidden by your cabinets.

Your first set of holes should be close enough to find the edges of the stud so that you can more accurately measure your 16” centers. So finding your centers especially with the walls intact is not impossible but does require a little thought and maybe some spackle.

You can do this.

Trust me, nothing says oops like your cabinets crashing to the ground or that big mirror you found at ReStore or on Craigslist, becoming a safety hazard.

Demo Tools – Cats Paw

The Cats Paw.

This is a standard cats paw. About 12 ” with two claws to allow you to hammer below nails to pry them up, so you can remove nails and separate the studs and stuff that you are demoing.  This is an Orphan Tool. Really doesn’t do anything else.
Catspaw1

This is a great tool when you are doing a partial wall demo for loosening bottom and top plates as well as corner and wall studs. But if you are doing a lot of demo, this is a great addition to your tool collection.

Japanese Cat’s Paw

Catspaw2

Lighter, a little more elegant but the same tool.

Artroom Expansion Recycling

One of the things I like to keep my eye on is the possibility of recycling and reusing things on various projects. One, is that I am lazy and anything I can do to minimize the amount of trash and garbage generated on a project is that much less to clean up and throw away. I read or saw a statistic recently that new construction wastes between 20-30% of materials delivered on a site. When I was a full time drywaller, I saw that every day.

Two, is thinking about using materials in the most efficient manner, so as to get the most out of it. I hate tossing things out, which is why I have an enormous collection of odd bits of things that don't work in old locations. 

Three, is saving time by not having to run around for materials to build things, and saving money by not buying new, when used will work.

The Artroom Expansion did use a lot of new material, being new construction, but there was very little scrap as I did a little planning. I was also lucky in having a client who felt the same.

This was the 'original' cabinet and counter assembly in the artroom. I emphasize original as the client got the cabinets from another project, so they are already second generation. 
Detail1

So what did we do? The countertop became the backing for the glass cutter.
Detail2

The trim around the old counter became the trim for the new counter.
Detail3

The cabinets got moved and mounted on the wall.
Detail4

The artroom sink got a solid surface shelf for the new window courtesy of the bathroom remodel project.

Detail5

In the expansion, the counter for the sink is a reused counter.

Detail6 

The FRP sink sidewalls are the remains of a project for the clients husband. The cap on the top of the sidewall as well as the splash below the window are also from one of the bath remodel projects.

Detail7 

Last but not least, are the windows that were in the original wall.

Detail8